Conduit clamp for strut channel

ABSTRACT

A conduit clamp includes a first coupling component configured for attachment to a first attachment structure of a strut channel and a second coupling component different from the first coupling component and configured for attachment to a second attachment structure of a strut channel.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application claims priority to Indian Patent Application No.1197/DEL/2014 filed on May 2, 2014, the entirety of which isincorporated herein by reference.

FIELD OF THE DISCLOSURE

The present disclosure generally relates to a conduit clamp for use withstrut channel.

BACKGROUND

Strut channel, also referred to as simply “strut,” is used in theconstruction and electrical industries for structural support, often forsupporting wiring, plumbing, or mechanical components such as airconditioning or ventilation systems. Strut is usually formed from metalsheet, folded over into an open channel shape with inturned lips toprovide additional stiffness and as a location to mount fittings forsecuring one or more components to the strut. One such componenttypically secured to strut is a conduit (e.g., a pipe for liquid or gasor a conduit for wires). The conduit may be secured to the strut with aconduit clamp that engages the inturned lips of the open channel.

A new design of channel framing suitable for use as strut is disclosedin co-pending U.S. application Ser. No. 13/966,897 filed Aug. 14, 2013.The strut disclosed in the '897 application includes the open channeland the inturned lips for mounting conventional fitting(s) thereto andalso offers additional sides that are functional for mounting additionalfitting(s) to secure one or more components to other sides of the strut.

SUMMARY

In one aspect, a conduit clamp for mounting a conduit on strut channelincludes a first coupling component configured for attachment to a firstattachment structure of a strut channel. A second coupling component isdifferent from the first coupling component and configured forattachment to a second attachment structure of a strut channel. Aconduit engaging portion is interposed between and interconnects thefirst and second coupling components. The conduit engaging portion isconfigured to engage a conduit for mounting the conduit on strutchannel.

In another aspect, a conduit clamp for mounting a conduit on strutchannel includes first and second opposing jaws secured to one another.Each of the opposing jaws includes a first coupling component designedand constructed to lock in a continuous slot of a strut channel and asecond coupling component designed and constructed to lock in a grooveof a strut channel.

In yet another aspect, a method of mounting a conduit includes providingstrut having a first attachment structure and a second attachmentstructure different from the first attachment structure. A conduit clampincluding a first coupling component configured for attachment to thefirst attachment structure and a second coupling component configuredfor attachment to the second attachment structure is provided. One ofthe first and second coupling components is selected for attachment tothe strut. The selected coupling component is attached to thecorresponding attachment structure.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a perspective of a conduit clamp for use in mounting a conduitto strut, illustrating the conduit clamp in a first orientation;

FIG. 2 is a front elevation of FIG. 1;

FIG. 3 is a perspective of the conduit clamp, illustrating the conduitclamp in a second orientation;

FIG. 4 is a front elevation of FIG. 3;

FIG. 5 is a perspective of a jaw of the conduit clamp;

FIG. 6 is a right side elevation of FIG. 5;

FIG. 7 is a front elevation of FIG. 5;

FIG. 8 is a rear elevation of FIG. 5;

FIG. 9 is a perspective of the conduit clamp secured to a firstembodiment of conventional strut;

FIG. 10 is a front elevation of FIG. 9;

FIG. 11 is a perspective of the conduit clamp secured to a secondembodiment of conventional strut;

FIG. 12 is a perspective of the conduit clamp secured to a firstembodiment of new strut, the conduit clamp secured within a continuousslot defined by a first side of the new strut;

FIG. 13 is a perspective of the conduit clamp secured to a secondembodiment of new strut, the conduit clamp secured within a continuousslot defined by a first side of the new strut;

FIG. 14 is a perspective of the conduit clamp secured to the secondembodiment of new strut, the conduit clamp secured within a fittinggroove defined by a second side of the new strut;

FIG. 15 is a front elevation of FIG. 14;

FIG. 16 is a perspective showing multiple conduit clamps secured to thesecond embodiment of new strut;

FIG. 17 is a front elevation of FIG. 16; and

FIG. 18 is a perspective showing multiple conduit clamps secured to thefirst embodiment of new strut.

Corresponding reference characters indicate corresponding partsthroughout the drawings.

DETAILED DESCRIPTION

Referring to FIGS. 1-4, a conduit clamp for mounting a conduit (e.g., apipe) to strut channel (also referred to in the below disclosure assimply “strut”) is generally indicated at 10. The conduit clamp (or pipeclamp) 10 is configured for use with multiple strut configurations.Specifically, the conduit clamp 10 includes coupling components 12, 14(indicated generally) for use with struts having different fittingattachment structures, as described in detail below.

The conduit clamp 10 includes a pair of opposing jaws, generallyindicated at 16. As seen in FIGS. 1-8, each jaw 16 includes a firstcoupling component 12, a second coupling component 14, and a conduitengaging portion 18 interposed between the first and second couplingcomponents. As illustrated, the conduit engaging portion 18 is arcuateto generally conform to a circumferential portion of a conduit Creceived and secured between the opposing jaws 16. Each of the couplingcomponents 12, 14 extend at an offset angle from the conduit engagingportion 18. In the illustrated embodiment, each of the opposing jaws 16is formed as a unitary structure. The jaws 16 may be formed from rigidmetal, such as low carbon steel, stainless steel, aluminum, or othermetals, or from other material.

The first and second coupling components 12, 14 include first and secondsets of openings 22, 24, respectively, configured to receive a fastener26 (e.g., a bolt) therethrough. In one embodiment, the first set ofopenings 22 in the first coupling components 12 receives the fastener 26to secure the opposing jaws 16 to one another for clamping a conduit Cbetween the opposing jaws (see, e.g., FIGS. 3 and 4). In anotherembodiment, the set of openings 24 in the second coupling components 14receives the fastener 26 to secure the opposing jaws 16 to one anotherfor clamping a conduit C between the opposing jaws (see, e.g., FIGS. 1and 2). The sets of openings 22, 24 permit the clamp 10 to be attachedto strut using either of the coupling components 12, 14. As seen inFIGS. 1-4, when one set of openings 22, 24 receives the fastener 26, theopposite coupling components 12, 14 generally move away from oneanother.

The first coupling component 12 is configured for attachment to struthaving a first attachment structure, and the second coupling component14 is configured for attachment to strut having a second attachmentstructure different from the first attachment structure. In theillustrated embodiment, the first coupling component 12 includes J-hookfittings 30, and the second coupling component 14 includes a generallydovetail shaped fitting 32. It is understood that the first and secondcoupling components 12, 14 can have different configurations within thescope of the present invention. Because the conduit clamp 10 includestwo different coupling components 12, 14, the clamp can be used withstrut including different attachment structures. The clamp 10 can beattached to strut in the appropriate orientation depending on theattachment structure of the strut and which end of the clamp is used toengage the strut attachment structure.

Referring still to FIGS. 1-8, the first coupling component 12 includessides 34, 36 extending along the first coupling component from theconduit engaging portion 18 to a free end 38 of the coupling component.The sides 34, 36 are generally parallel to each other at a portionadjacent the conduit engaging portion 18 and at the free end 38. A widthW1 of the first coupling component 12 at the conduit engaging portion 18is less than a width W2 of the conduit engaging portion and less than awidth W3 of the first coupling component at the free end 38. Each of thesides 34, 36 defines a fitting (e.g., J-hook fitting 30) for engagingattachment structure of strut. As illustrated, each of the sides 34, 36extend outward from each other to define the J-hook 30 including anengagement notch 40 and a shoulder 42 configured for attachment tostrut, as described below.

The second coupling component 14 includes sides 44, 46 extending alongthe second coupling component from the conduit engaging portion 18 to afree end 48 of the coupling component. The sides 46, 48 are generallyparallel to each other at a portion adjacent the conduit engagingportion 18 and at a center portion between the conduit engaging portionand the free end 48. The second coupling component 14 has a first widthW4 substantially equal to the width W2 of the conduit engaging portion18, a second width W5 less than the first width, and a third width W6less than the first width and greater than the second width. The sides44, 46 flare away from each other as they extend from the center portionto the free end 48 of the second coupling component 14 so that thesecond coupling component has a generally dovetail cross-sectionalshape, defining the dovetail fitting 32. A bottom edge 50 extendsbetween and connects the sides 44, 46.

The conduit clamp 10 is configured for attachment to multiple types ofstrut 56. In general, referring to FIGS. 9-18, the strut 56 has anelongate body 58 with a generally square or rectangular cross-sectionalshape having an upper side 60, a lower side 62, a right side 64, and aleft side 66 (each indicated generally). The upper side 60 defines acontinuous slot 68 (i.e., the upper side is open). The upper side 60 hasoutside surfaces 70 on either side of the slot 68, and inwardly (ordownwardly) depending lips 72 leading to an open interior 74 of thestrut 56. In some embodiments, the lips 72 are the only attachmentstructure of the strut 56 (see, e.g., FIGS. 9-11) for the pipe clamp 10.In other embodiments, the strut 56 can include one or more fittinggrooves 78 extending lengthwise of the body 58 (see, e.g., FIGS. 12-18)for the pipe clamp 10. For example, the strut can be strut as describedin co-pending U.S. application Ser. No. 13/966,897 filed Aug. 14, 2013,the entirety of which is hereby incorporated by reference. Each of thelower, right, and left sides 62, 64, 66, respectively, can define afitting groove 78 (see, e.g., FIGS. 12 and 18). Alternatively, at leastthe side (e.g., lower side 62) opposite the slotted side (e.g., upperside 60) defines a fitting groove 78, while the other two sides (e.g.,the right and left sides 64, 66) may or may not define fitting grooves(see, e.g., FIGS. 13-17).

Each fitting groove 78 is defined by opposing side walls 80 extendinginwardly from generally planar outer surfaces of the corresponding side62, 64, 66 and toward the interior 74 of the body 58 (FIG. 15). The sidewalls 80 extend to a bottom wall 82 that spans between and interconnectsthe side walls. The side walls 80 flare away from one another as theyextend inward from the outer surfaces toward the bottom 82 of thefitting groove 78 so that each fitting groove has a generally dovetailcross-sectional shape. Accordingly, each fitting groove 78 has a firstrelatively narrower width (e.g., a minimum width) at its entrance and asecond relatively wider width (e.g., a maximum width) adjacent thebottom wall 82. In general, the fitting grooves 78 are configured forreceiving a coupling component of a fitting for use in attaching orsecuring the fitting to any one of the sides 62, 64, 66 of the strutchannel 56, such as the second coupling components 14 of the conduitclamp 10. As explained in more detail below, the coupling component isconfigured to generally “lock” (such as twist lock) in the fittinggroove to inhibit withdrawal of the fitting from the groove.

Referring to FIGS. 9-13, in one embodiment, the conduit clamp 10 isattached to strut 56 by the first coupling component 12. To attach theconduit clamp 10 to the strut 56, the first coupling components 12 ofthe jaws 16 may be slid through an open end of the strut. Alternatively,the first coupling components 12 of the jaws 16 may be inserted ordropped into the slot 68 and then the conduit clamp 10 can be rotated toorient the first coupling components generally perpendicular to theslot. For example, the second coupling components 14 may be pressedtogether, and the first coupling components 12 inserted into the slot 68so that the first coupling components are oriented to generally alignwith the slot. Alternatively, the opposing jaws 16 can be separatelyinserted into the slot 68 (e.g., insert each first coupling component 12to generally align with the slot as described, but without pressing thesecond coupling components 14 of the jaws together). After inserting thefirst coupling components 12 into the slot 68 in this orientation, theconduit clamp 10 is rotated (e.g., about 90 degrees or more generallyabout a quarter turn), whereupon the first coupling components 12 rotateinto an orientation in which they are generally perpendicular to theslot 68 to lock the first coupling components and the conduit clamp inthe slot. When the first coupling components 12 are locked into place inthe slot 68, J-hooks 30 engage the lips 72 of the upper side 60 of thestrut 56. Specifically, the notches 40 receive the lips 72 and theshoulders 42 extend upward to retain the lips in the notches (see FIG.10). The conduit C can then be inserted between the jaws 16,specifically between the conduit engaging portions 18, and the fastener26 inserted into the set of openings 24 in the second couplingcomponents 14 and tightened to secure the conduit to the strut 56.Alternatively, the conduit C can be laid on the strut 56 between theopposing jaws 16, and the opposing jaws then brought together andconnected by the fastener 26. Or, the conduit C can be laid on the strut56 first, and the opposing jaws 16 inserted into the slot 68 on eitherside of the conduit and rotated as described. The jaws 16 are tightenedaround the conduit C by tightening the fastener 26 (e.g., tightening abolt and nut). Once the conduit C is secured by the conduit clamp 10,the conduit limits rotation of the conduit clamp and holds the conduitclamp in the locking orientation.

Referring to FIGS. 14 and 15, in one embodiment, the conduit clamp 10 isattached to strut 56 by the second coupling component 14. To attach theconduit clamp 10 to the strut 56, the second coupling components 14 ofthe jaws 16 may be slid through an open end of one of the fittinggrooves 78. Alternatively, the second coupling components 14 of the jaws16 may be inserted or dropped into the fitting groove 78 and then theconduit clamp 10 can be rotated to orient the second coupling componentsgenerally perpendicular to the fitting groove. For example, the firstcoupling components 12 may be pressed together, and the second couplingcomponents 14 inserted into the fitting groove 78 so that the secondcoupling components are oriented to generally align with the fittinggroove. Alternatively, the opposing jaws 16 can be separately insertedinto the fitting groove 78 (e.g., insert each second coupling component14 to generally align with the fitting groove as described, but withoutpressing the first coupling components 12 of the jaws together). Afterinserting the second coupling components 14 into the fitting groove 78in this orientation, the conduit clamp 10 is rotated (e.g., about 90degrees or more generally about a quarter turn), whereupon the secondcoupling components rotate into an orientation in which they aregenerally perpendicular to the fitting groove to lock the secondcoupling components and the conduit clamp in the fitting groove. Whenthe second coupling components 14 are locked into place in the fittinggroove 78, the dovetail fitting 32 of the second coupling component isaligned with and engages the dovetail fitting groove. Specifically, thesides 44, 46 and bottom 50 of the second coupling components 14 engagethe side walls 80 and bottom wall 82, respectively, of the fittinggroove 78 (FIG. 15). The conduit C can then be inserted between the jaws16, specifically between the conduit engaging portions 18, and thefastener 26 inserted into the set of openings 22 in the first couplingcomponents 12 and tightened to secure the conduit to the strut.Alternatively, the conduit C can be laid on the strut 56 between theopposing jaws 16, and the opposing jaws then brought together andconnected by the fastener 26. Or, the conduit C can be laid on the strut56 first, and the opposing jaws 16 inserted into the fitting groove 78on either side of the conduit and rotated as described. The jaws 16 aretightened around the conduit C by tightening the fastener 26 (e.g.,tightening a bolt and nut). Once the conduit C is secured by the conduitclamp 10, the conduit limits rotation of the conduit clamp and holds theconduit clamp in the locking orientation.

Thus, as described above, the conduit clamp 10 is configured forengagement with strut including the typical slot 68 and lips 72, andwith strut including fitting groove(s) 78 (or, with strut including boththe slot and the fitting groove). The conduit clamp 10 can be attachedto the strut in any desired orientation, depending on the configurationof the strut and the desired orientation of the conduit. The conduitclamp 10 is a universal clamp that can be attached to typical strut orto strut including fitting grooves that permit attachment on multiplesides of the strut.

As seen in FIGS. 16-18, multiple conduit clamps 10 can be attached tothe strut 56 to mount multiple conduits C to the strut. As illustratedin FIGS. 16 and 17, a first conduit clamp 10 a is attached to the strutwith the first coupling components 12 and a second conduit clamp 10 b isattached to the strut with the second coupling components 14. As seen inFIG. 18, conduit clamps can be attached to every side of the strut 56 ifthe strut includes attachment structure on every side.

In one embodiment, a system for mounting a conduit can be sold andshipped to a customer. The system includes strut 56 (such as any of thestrut types shown and described above) and at least one conduit clamp10. In one embodiment, the system includes multiple conduit clamps 10.The system can further include the fastener 26 for attaching theopposing jaws 16 of the conduit clamp, or one fastener 26 for eachconduit clamp in the system.

A method of mounting a conduit comprises providing strut having a firstattachment structure and a second attachment structure different fromthe first (e.g., the lips 72 and the fitting groove 78). A conduit clamp10 having a first coupling component configured for attachment to thefirst attachment structure and a second coupling component configuredfor attachment to the second attachment structure is provided. Dependingon the needs of the job site, the orientation of the conduit, and theorientation of the strut, one of the first and second couplingcomponents of the conduit clamp 10 is selected for attachment to thestrut. After the selected coupling component is attached to therespective attachment structure, the conduit is inserted into theconduit clamp and the opposing jaws are secured together with afastener.

The conduit clamp 10 is suitable for attachment to known strutconfigurations, such as, for example the following channel productnumbers sold by Cooper B-Line: B22 (see, e.g., FIG. 9), B54 (see, e.g.,FIG. 11), Z22 (see, e.g., FIG. 12), Z52 (see, e.g., FIG. 13), and anyother known strut. The conduit clamp 10 is also suitable for attachmentto strut having a different attachment structure than conventionalstrut, such as the strut having additional functional sides as describedin U.S. application Ser. No. 13/966,897. Thus, workers at the job sitehave the flexibility to mount conduits to the strut in any orientation,according to the needs at the job site. Furthermore, the workers needonly have one type of conduit clamp, rather than requiring differentclamp structures for attachment to different struts. In addition, whenthe conduit clamp 10 is used with the strut having additional functionalsides, the length of strut required is greatly reduced. For example,instead of requiring all conduits to be positioned side-by-side in onelayer on only one functional side of the strut, the conduits can beinstalled in two layers on two functional sides of the strut, therebyreducing the length of strut required to accommodate the conduits.

When introducing elements of the present invention or the preferredembodiments(s) thereof, the articles “a”, “an”, “the” and “said” areintended to mean that there are one or more of the elements. The terms“comprising”, “including” and “having” are intended to be inclusive andmean that there may be additional elements other than the listedelements.

In view of the above, it will be seen that the several objects of theinvention are achieved and other advantageous results attained.

As various changes could be made in the above constructions, products,and methods without departing from the scope of the invention, it isintended that all matter contained in the above description and shown inthe accompanying drawings shall be interpreted as illustrative and notin a limiting sense.

1-20. (canceled)
 21. A conduit clamp for mounting a conduit on a strutchannel having a first side defining an open channel and a second sidedefining a groove, the conduit clamp comprising: first and second jawsconfigured to be coupled to one another by a suitable fastener, each ofthe first and second jaws comprising: a conduit engaging portion havingopposite first and second longitudinal ends and configured to at leastpartially surround the conduit on the strut channel; a first couplingcomponent at the first longitudinal end of the conduit engaging portionconfigured to attach to the strut channel within the open channel of thestrut channel, the first coupling component defining a first fasteneropening sized and shaped to receive the suitable fastener, wherein thefirst coupling component includes a J-hook fitting; and a secondcoupling component, different from the first coupling component, at thesecond longitudinal end of the conduit engaging portion configured toattach to the strut channel within the groove of the strut channel, thesecond coupling component defining a second fastener opening sized andshaped to receive the suitable fastener, wherein the second couplingcomponent includes a dovetail-shaped fitting.
 22. The conduit clamp setforth in claim 21, wherein at least a portion of each conduit engagingportion has an arcuate shape.
 23. The conduit clamp set forth in claim21, wherein the J-hook fitting of each of the first and second jawsextends outward from opposite side of the first longitudinal end of thecorresponding conduit engaging portion, wherein the dovetail shapedfitting of each of the first and second jaws extends outward fromopposite sides of the second longitudinal end of the correspondingconduit engaging portion.
 24. The conduit clamp set forth in claim 21,wherein each first fastener opening extends through the correspondingJ-hook fitting, wherein each second fastener opening extends through thecorresponding dovetail shaped fitting.
 25. The conduit clamp set forthin claim 21, wherein the first jaw is integrally formed as one-piececomponent, wherein the second jaw is integrally formed as a one-piececomponent separate from the first jaw.
 26. The conduit clamp set forthin claim 21, further comprising the suitable fastener coupling the firstand second jaws to one another.
 27. The conduit clamp set forth in claim21, in combination with the strut channel.
 28. A jaw for a conduit clampfor mounting a conduit on a strut channel having a first side definingan open channel and a second side defining a groove, the jaw comprising:a conduit engaging portion having opposite first and second longitudinalends and configured to at least partially surround the conduit on thestrut channel; a first coupling component at the first longitudinal endof the conduit engaging portion configured to attach to the strutchannel within the open channel of the strut channel, the first couplingcomponent defining a first fastener opening sized and shaped to receivea suitable fastener for attaching the jaw to a second jaw, wherein thefirst coupling component includes a J-hook fitting; and a secondcoupling component, different from the first coupling component, at thesecond longitudinal end of the conduit engaging portion configured toattach to the strut channel within the groove of the strut channel, thesecond coupling component defining a second fastener opening sized andshaped to receive the suitable fastener for attaching the jaw to thesecond jaw, wherein the second coupling component includes adovetail-shaped fitting.
 28. The jaw for a conduit clamp set forth inclaim 27, wherein at least a portion of the engaging portion has anarcuate shape.
 29. The jaw for a conduit clamp set forth in claim 27,wherein the J-hook fitting extends outward from opposite side of thefirst longitudinal end of the conduit engaging portion, wherein thedovetail shaped fitting extends outward from opposite sides of thesecond longitudinal end of the conduit engaging portion.
 30. The jaw fora conduit clamp set forth in claim 27, wherein the first fasteneropening extends through the J-hook fitting, wherein the second fasteneropening extends through the dovetail shaped fitting.
 31. The jaw for aconduit clamp set forth in claim 27, wherein the jaw is integrallyformed as one-piece component.
 32. The jaw for a conduit clamp set forthin claim 27, further comprising the suitable fastener coupling the jawto the second jaw.
 33. The jaw for a conduit clamp set forth in claim27, in combination with the second jaw, wherein the second jaw isidentical to the jaw.
 34. The jaw for a conduit clamp set forth in claim29, in combination with the strut channel.